MES and digital work instructions for discrete manufacturers

Your assembly line, on rails.

Guided tablet stations replace paper travelers. Each step is recorded against the unit, and your dashboards update as the line runs.

Early access is open. Bring one line and we'll set it up with you.

LINE 1 · RA-120 · REV B09:14LIVE
First-pass yield
96.2%▲ 1.4
Units today
412of 500
Rate
52/hr▲ 6
Avg cycle
3:41p90 5:02
Stations active
8/102 idle
Throughput · units / hr
6a9a12p3pnow
Failures by reason · today
Leak test · pressure drop7
Torque out of range4
Missing retainer clip2
Label misread1
Station 04
RAR. Alvarez
Work order
WO-2481 · Rev B
Serial
24-08114
Step 4 of 12

Torque receiver screws

Torque all four M4 screws in the cross pattern shown. Record the final reading from the driver display.

Final torque
2.2 N·m
within 2.0 – 2.4
Step time
00:00
PASS
FAIL

From kickoff to your first tracked unit in days

If your floor runs on paper travelers or spreadsheets, this replaces them, one line at a time.

  1. 01
    AssemblyInspection ✓Rework

    Model your process

    Items, revisions, stations and steps. Type them in, or import your items from a CSV.

  2. 02
    7K4-F2QOP-0147

    Pair tablets, badge in

    Pair a tablet with a one-time code and it becomes that station. Operators start by scanning their badge.

  3. 03
    PASSFAIL
    | 09:14:02 pass · 00:47
    | 09:14:51 pass · 00:41

    Build and measure

    Operators follow guided steps, and each result reaches your dashboard as it happens.

See how the records fit together →

What the operator sees at the station

The tablet shows one step at a time and won't let a bad unit through.

  • Guided work instructions

    Each step shows its photos, documents and limits, so every operator builds the unit the same way.

  • Every failure gets a reason code

    The operator picks a reason from your own list, so the failure Pareto counts each one exactly.

  • Failed units go to rework

    A unit with a failed step finishes in rework, with the failure and its reason on its record.

  • Labels print from the step

    A step can print the unit's serial or carton label when it passes, with no print dialog. FactoryPrint, a small print client on one PC at your location, sends it to the label printers you already own.

  • Labels drawn to size

    Each label is drawn at the exact size loaded in the printer. Design templates in BarcodeLabels.io and import them, and print badge stickers with a QR, Code 128 or Data Matrix code.

  • Built for factory Wi-Fi

    When the connection drops, the tablet retries and tells the operator about anything it couldn't save.

First-pass yield and cycle time by step, from the first unit

Each result is tied to the item, revision and instruction version that produced it. Slice first-pass yield, cycle time and failures by line, station, step, item or failure reason, and export any view to CSV.

Line 1, last 30 daysRA-120 receiver assemblyStation 02 vs 04Export CSVLine dashboard
First-pass yield
96.2%
Cycle time by step · median / p90
Torque housing0:44 / 1:02
Leak test1:12 / 1:48
Final inspect0:58 / 1:21
Pack-out0:31 / 0:40
Top failure codes
F-21731
F-10218
F-3309
F-0454
Station 02 vs station 04 · same step
STN 02STN 04FPY93.8%96.2%Cycle median4:123:41Fail rate5.1%3.2%
Unit history · SN 24-08114
08:02:14station 01 · sub-assembly · pass · 03:12
08:41:50station 03 · leak test · fail F-217
08:44:05station 03 · final inspect · pass · 00:58
08:44:06unit · in rework · leak test F-217

Training, reports and AI for the people around the line

Keep operators certified, get each day's results by email, and ask questions about your floor.

  • Training and certifications

    Track who is certified for which station, item and work instruction in one matrix, with expiry dates. Badge-in can stop an operator who isn't certified, and AI drafts a quiz or study guide from a work instruction for you to review.

  • A daily summary in your inbox

    Each day's units, first-pass yield and trouble spots, sent by email at a set time, when the last session closes or after the last shift ends.

  • Ask factoryapps

    Ask a question about your floor in plain words and get the answer from your own data. Each person sees only what their role allows, and an admin can turn it off.

  • Your own AI assistant

    Connect Claude or any assistant that speaks MCP, and ask it about line pace, work in progress and completed units. It reads only what your role allows.

Start without an ERP

Create work orders in the app or import them from a spreadsheet. If you run NetSuite or Epicor Kinetic, export from it as CSV today. Working beside NetSuite and Epicor →

Built on its own API

The app and the station tablets both run on /api/v1, a versioned API your own systems can grow into.

CSV in and out

Import items, operators, work orders and failure reasons from a spreadsheet, and preview the changes before saving. An empty export is the template.

Scanners

Badges and serials scan with the tablet camera or any USB or Bluetooth scanner.

On the roadmap

Planned work. Early-access customers help decide what comes first.

  • Roadmap

    ERP connectors

    Two-way sync with your ERP: items, BOMs and work orders in, completions and scrap posted back.

    NetSuiteEpicor Kinetic
  • Roadmap

    Andon lights & supervisor alerts

    A stack light per station, a call button on the tablet, and live alerts on the supervisor's screen.

  • Roadmap

    Serial scanning at every step

    Scan the unit's serial at each station, so every step is tied to the exact unit in front of the operator.

  • Roadmap

    Self-serve sign-up

    Create your workspace from the website and start building, without waiting for us to open it.

  • Roadmap

    Door badges on the floor

    The badges your access-control system already reads become the badge operators start work with.

    Avigilon Alta
  • Roadmap

    Webhooks for your integration platform

    Signed event webhooks with retries, so your integration platform hears about every unit as it happens.

    CeligoAzure Logic Apps
  • Roadmap

    API keys for your own systems

    Keys for your scripts and systems to call /api/v1, with a published OpenAPI spec to build against.

  • Roadmap

    Component lot and serial tracing

    Scan each component's lot or serial into the unit, so a suspect lot lists every unit it went into.

  • Roadmap

    Results from test equipment

    Test benches post readings and verdicts straight into the unit's history, with no retyping.

  • Roadmap

    Instructions in the operator's language

    Step instructions in more than one language, shown in the language on the operator's badge, starting with Spanish.

  • Roadmap

    Dedicated hosting

    A dedicated Azure Government deployment, or factoryapps on your own servers, for organizations that need it.

Priced for your floor

Pricing depends on how many lines and stations you run. Tell us about your floor and we'll send a proposal.

Request pricing

Common questions

What hardware do we need?

Any recent iPad or Android tablet running a browser. Most floors use ~$200 10-inch tablets in kiosk mode. Line dashboards run on any TV with a browser stick. USB and Bluetooth barcode scanners need no setup.

Where do work orders come from if we don't run an ERP?

Create and release them in the app, or import them from a CSV. A supervisor then opens a session that runs a released order on a line.

Can our test equipment post results directly?

Not yet. Today the operator enters each reading on the tablet, and the step's limits decide pass or fail. Posting results straight from test equipment is on the roadmap.

Do you trace component lots and serials into a unit?

Not yet. Today every unit carries its work order, item revision, output lot and every step result, and Traceability finds it by serial or lot. Scanning component lots and serials into a unit is on the roadmap.

What languages does the floor see?

English today. Step instructions in the operator's own language, picked from their badge, are on the roadmap, starting with Spanish.

Hosted in the US

Runs in our US cloud on Microsoft Azure, so there is nothing to install on your network.

A permanent record

Step results and published instruction versions are never edited or overwritten.

Lost tablets stop working

Unpair a lost tablet from the admin app and it stops working at once.

Start with one line

Join early access and we'll set up your first line with you. Leave a work email and we'll be in touch about pricing too.